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The Nuclear Fuel Chain



Nuclear Fuel Chain Image Gallery

This diagram follows the (simplified) course of Australian uranium through the nuclear fuel chain. The nuclear industry prefers the term 'fuel cycle', implying some sort of benevolent recycling process. In fact, this is really a one-way process for creating staggering amounts of radioactive waste. As the diagram shows, we have to mine 146,000 tonnes of rock to produce 33 tonnes of fuel (enough to power a large reactor for one year). The other 145,967 tonnes of radioactive material are left lying around at the minesites and processing plants.

 

   
Quantities needed to fuel one 1000MW reactor for one year...

Uranium mine
at Roxby Downs

1. Mining and Milling
Uranium is taken from the earth like any other metal, blasted and dug from open pit or underground mines (Ranger is open cut; Olympic Dam is part open cut and part underground. In some parts of the world, it is leached out of the ground by injecting strong acid or alkaline solutions into the groundwater, a process known as In-Situ Leach (ISL) or solution mining.

Uranium needs to go through a complex milling process to extract it from the host rock before it can be sold in a form known as yellowcake, chemical symbol U3O8.

146,000 tonnes ore
(Average grade 0.11% uranium)

produces

~150 tonnes of
Yellowcake (U3O8)

if 93% of the uranium is recovered

 


Ranger tailings dam
2. Tailings Waste
Most uranium ore grades are very low - generally much less than one percent of the rock is actually uranum. Therefore for every tonne of uranium produced, thousands of tonnes of finely powdered radioactive rock are left over. This waste, which contains huge quantities of carcinogenic alpha emitters is left at the minesites for future generations to deal with.

+

145,850 tonnes of tailings
(finely milled radioactive sand)


Cogema enrichment plant

3. Refining and Enrichment
Yellowcake from mines in Australia arrives at overseas enrichment plants in Japan, France, the UK, Russia or the USA for processing. This usually involves converting the uranium oxide into uranium hexaflouride (UF6), a dangerous radioactive gas. The gas is then either centrifuged or diffused through fine screeens to be enriched in the 'fissile' U235 which will sustain chain reactions. Once enriched, the uranium gains military value. Depending on the level of enrichment (anything from 3%-90%), the uranium can then be used as fuel for power, research or military reactors or nuclear weapons.

The Yellowcake is processed to produce

33 tonnes enriched UF6
(uranium hexaflouride)

 


Depleted uranium bullet
4. Depleted Uranium
The leftover material from the enrichment process, composed mostly of the 238 isotope, is known as depleted uranium. DU is now a weapon of choice of the US military.

+

117 tonnes depleted uranium


Nuclear fuel rod
5. Fuel Fabrication
The enriched uranium is then converted into a solid uranium dioxide (UO2) powder and pressed into small pellets. These are mounted into fuel assemblies for use in nuclear power stations.

The UF6 is converted into

33 tonnes UO2 fuel


Calvert Cliffs Nuclear Power Station

6. Nuclear Power Plant
Nuclear power plants today supply up to 7% of the world's primary electricity. They can be two or three times more expensive to run than coal-fired power plants, and have themselves become a kind of radioactive waste by the time they are closed down.

Essentially each reactor is harnessing the energy of an atomic bomb in slow motion. The fuel rods shed huge amounts of energy as the atoms within them fall apart, and the air or water cooling systems designed to keep the reactors from exploding can be used to drive turbines and generate electricity. Nuclear power stations as we know them originated as a way of providing an acceptable public use for technology designed to build atomic weapons - the power generation aspect was literally an afterthought.

33 tonnes of fuel will power a 1000MW nuclear reactor for one year.

At the end of the year you have

33 tonnes of spent fuel

 


Interim storage
7. Interim Storage
After use, spent nuclear fuel is stored on-site in pools or halls close to the reactor buildings while it is too hot (both in terms of radiation and radiant heat) to do anything with. Most of the world's high level nuclear waste is in interim storage.
 

Moving nuclear fuel
8. Transportation
One of the most hazardous operations of the nuclear fuel chain is moving spent fuel from one location to another. Most commonly, fuel is moving out of interim storage by road or rail to a reprocessing plant.
 

Reprocessing at Savannah River

9. Fuel Reprocessing
Reprocessing is a military technology for dissolving spent nuclear fuel in nitric acid to extract the plutonium that was created as a result of the fuel being 'burned'. Originally only of use in nuclear weapons, the nuclear powers are now experimenting with mixed-oxide (MOX) reactors that burn blended uranium/plutonium fuel. The reason? To get rid of the excess plutonium created in weapons programmes. Most of the world's commercial reprocessing (80% or so) is undertaken at Cogema's facilities at La Hague. Most of the rest is done at BNFL's Sellafield plant.

33 tonnes of spent nuclear fuel contains

31.5 tonnes depleted uranium

1.2 tonnes fission products & actinides

300 kilograms plutonium


Sea-launched missile
10. Nuclear Weapons
There are still more than 36,000 nuclear weapons in the arsenals of the declared nuclear powers. The massive security apparatus needed to keep this atomic hairtrigger from going off has become a self-perpetuating nightmare, for it demands exotic levels of secrecy and drains billions of dollars from the productive economy. In 1996, the World Court found the intention to use nuclear weapons was actually illegal under international law (since they are tools of genocide) and this has given the worldwide abolition campaign added momentum.

300kg of plutonium is enough for

60

NUCLEAR

WEAPONS


Nuclear waste castors

11. Nuclear Waste
An assortment of spent fuel rods, military waste, process chemicals and heavy metals make up the side of the nuclear industry that our government is quite happy to leave unmentioned when it approves uranium mines. The nuclear industry was initiated without any coherent waste management strategies: public awareness of this mountain of waste is now the most significant impediment to further nuclear expansion.


the Anti-Nuclear Alliance of Western Australia
email robin@anawa.org.au